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Sigma Automation Assessment Services - SAAS

 SIGMA AUTOMATION ASSESSMENT SERVICES (SAAS )

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At Sigma Robotics, we offer a complimentary Sigma Automation Assessment Services (SAAS) specifically designed for manufacturing companies seeking to improve efficiency, reduce costs, and stay ahead of the competition.

What is SAAS?
Our expert team will visit your facility for a 3 to 8-hour walkthrough to observe operations, identify automation opportunities, and gather key data. Following the visit, we will deliver a comprehensive, 20-page Automation Assessment Report tailored to your plant, outlining actionable strategies to enhance productivity and profitability.

This report is not just a summary; it’s a strategic roadmap for your future in automation.
See below for an overview of the report structure and key focus areas.

SIGMA Automation Assessment Services (SAAS) for Manufacturing & Warehousing Companies

As global manufacturing becomes increasingly competitive, companies are under pressure to enhance productivity, reduce operational costs, and ensure consistent product quality. One of the most effective ways to achieve these objectives is through automation, but where and how to begin?

This is where Sigma Automation Assessment Services (SAAS) comes in. These services help manufacturers strategically identify, evaluate, and implement automation solutions tailored to their unique operations. Below is a detailed breakdown of what a comprehensive automation assessment typically includes:

  1. Current State Process Mapping
  • Review of all major production workflows, from raw material intake to final packaging.
  • Identification of manual, repetitive, or error-prone tasks.
  • Time and motion studies to evaluate process efficiency.
  • Bottleneck analysis to locate process constraints.
  1. Operational Data Analysis
  • Analysis of production volumes, cycle times, downtime, and labor hours.
  • Use of KPIs like OEE (Overall Equipment Effectiveness) to benchmark performance.
  • Evaluation of defect rates, rework, and quality control procedures.
  1. Identification of Automation Opportunities
  • Pinpoint operations suitable for automation, including:
    • Material handling
    • Machine tending
    • Welding and cutting
    • Assembly and fastening
    • Inspection and metrology
  • Evaluate the potential for robotic, collaborative (cobot), or vision-based automation.
  1. ROI and Feasibility Modeling
  • Cost-benefit analysis of potential automation investments.
  • Estimate of capital expenditure (CapEx) vs operational savings.
  • Calculation of payback periods, ROI, and productivity gains.
  • Consideration of workforce impact and retraining needs.
  1. Technology & Vendor Recommendations
  • Comparison of leading automation technologies.
  • Selection of solutions best aligned with plant size, part complexity, and production volume.
  • Evaluation of scalability and compatibility with existing systems.
  1. Implementation Roadmap
  • Phased automation rollout plan, typically covering:
    • Pilot testing or proof of concept
    • Full-scale deployment
    • Staff training and management
  • Timeline estimates and milestone tracking.
  1. Digital Integration Strategy
  • Recommendations for software integration:
    • Manufacturing Execution Systems (MES)
    • Industrial IoT (IIoT) sensors and data collection
    • Predictive maintenance platforms
  • Guidelines for setting up real-time dashboards and analytics.
  1. Final Report and Executive Briefing (About 20 pages long report)
  • Deliverables include:
    • Comprehensive assessment report
    • Visual process maps and layout suggestions
    • Financial modeling spreadsheets
    • Strategic recommendations for executive review

 

Why Use Sigma Automation Assessment Services?

  • Minimize risk: Avoid costly mistakes in automation investment.
  • Maximize value: Target the areas with the highest ROI.
  • Accelerate implementation: Get a clear, actionable plan.
  • Stay competitive: Modernize operations and retain skilled labor more effectively.

Conclusion
Sigma Automation Assessment Services are a critical first step for any manufacturing company considering the shift toward a more digital, efficient, and scalable production model. By combining process expertise, technical evaluation, and financial analysis, these services empower manufacturers to make smart, informed automation decisions.

Call us at +1 312-766-0000 for more information     SAAS